Cable Compounds – XLPE

SUCCESSFUL CASE

Project location: China
Project time: 2010-2019
Customer product: 10KV, 35KV peroxide crosslinked XLPE cable compounds
XINDA machines: SJW-200 Co-kneader (4 sets)

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PROJECT INTRODUCTION

1.2010-2019: The customer purchased SJW-200 Co-kneader (4 sets) for 10KV, 35KV peroxide crosslinked XLPE cable compounds. They had better performance in compounds quality, automatic control, and less powder pollution in their workshops.
2. 2010-2019: Every single line of SJW-200 Co-kneader reached capacity of 11000MT/Per year. 

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CUSTOMER FEEDBACK

1. Due to special working principle of co-kneader (low-shearing & high-dispersion), the polymer, additive, DCP crosslink additives were well mixed and kneaded with more precise temperature control. The final compounds were in high quality due to well dispersion and distribution. The Co-kneader can produce different formulas, including 10 KV, 35KV XLPE compounds.
2. Each material (PE, additives, DCP) was kept in the silo/Hopper and dosed by loss-in-weight feeder, which realized the automatic control and a clean workshop.
3. SKW-125 co-kneader is with high-capacity and low-energy. Compared with traditional compounding machines, SKW-125 Co-kneader is 20-30% energy saving. Each day it can save 6-8 workers (3 shits by 8 hours), and it saves cost by 150-200CNY/MT. 
4. The co-kneader can be opened due to clamshell barrel design, the discharging extruder screw can be pulled out quickly. It is extremely interesting and attractive for the customers while the formula-shifting and machine maintenance.

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